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Fabric & Film Processing Systems

Fabric and film ultrasonic processing is a specialized field and Dukane has the experience and technology to assist you with these applications. Standard Dukane ultrasonic products are commonly integrated into turnkey systems for bonding, slitting and splicing fabrics and films. We have the flexibility to accommodate your required feed rates, material thicknesses, widths and handling requirements. Dukane can supply the ultrasonic systems and tooling that meet your needs.

When designing and building fabric & film processing systems we specify the same 15kHz, 20kHz , 30kHz and 40 kHz ultrasonic thrusters, generators, and process controllers from our iQ product lines that are used for ultrasonic plastics assembly. Typical fabric & film installations are multiheaded systems, which take full advantage of our narrow profile thrusters’ close center-to-center positioning.

Dukane UFF-1 slitters are drop in modules to integrate into new or existing automated systems. For those low volume applications that benefit from ultrasonic slitting and sealing Dukane’s UFF-2 hand held slitter is an economic solution. The UFF units slit and seal wovens, nonwovens and knitted fabrics containing at least 65% thermoplastic (synthetic) material.

Model: wm013 Tag:

Eliminates fraying and unraveling and provides clean edges
Ultrasonic slitting cuts and seals the material simultaneously, eliminating fraying or unraveling while producing a clean, tapered, bead-free edge. Typical applications include slitting roll goods to size, splicing rolls cut to length.

Mini-slitters designed for continuous slitting and edge trimming
Dukane mini-slitters are designed for continuous slitting and edge trimming of thermoplastic fabrics, films, and knitted, woven or nonwoven materials. The lightweight and compact design allows for versatility; the mini-slitter can be used as a handheld or easily mounted to unwinders, looms or traversing systems.

Lightweight and compact design allows for versatility
Provides the flexibility to accommodate your required feed rates, material thicknesses, widths and handling requirements. Offset mounting of horn and anvil prolongs tooling life with renewable contact areas.

Tooling changeover is simple and quick for UFF-1 Ultrasonic Slitter
These versatile units are easily integrated into material handling devices such as winders/rewinders and looms. The UFF-1 Sonic Slitter operates with Dukane H.D. Probe Systems. A carbide-faced horn and slitting anvil are also required.

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