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VW5500 Vibration Welder

Dukane’s compact size machine packs all the features included in large vibration welders into a smaller footprint when factory floor space is tight and the upper part size is 760 mm x 450 mm or less. Like all Dukane vibration welders, the VW5500 features a fully welded rectangular steel tubing frame and lift table. The vibration bridge is flame cut from a slab of 170mm thick steel, then precision machined to within 0.1mm. High strength spring steel springs support the cast stainless steel lamination carriers. These carriers are investment cast for increased fatigue life. A compact, fully contained hydraulic power unit provides up to 20KN of table clamp force, capable of flattening warped parts prior to welding. The rigid part support table is supported by eight linear ball bearing packs on four independently adjusted, ground steel guide rails. This bearing/alignment design maintains precise motion throughout the entire 500mm table travel. The compact 2100 mm wide by 1200 mm deep overall machine footprint fits into tight spaces. All Dukane 5000 series welders incorporate a 380mm diagonal, color touchscreen for easy viewing. Tooling Inputs/Outputs are assignable and can be enabled at multi-set points in the welding process. Dukane’s patented Digital Frequency Drive closes the loop on vibration frequency, table position and welding amplitude. The welding process is dynamically programmable and controlled at up to 5 set points during the weld. All Dukane 5000 series welders include our unique “Q-Factor” tooling quality balance measurement. Using this diagnostic tool helps pinpoint potential unbalance issues with tooling or machine components.

Model: wm020 Tag:

Reduce your Downtime and Maintenance Cost
Patented digital frequency drive delivers more power efficiency, reliability and flexibility for unique applications. Service spares, and drive upgrades are provided directly from Dukane eliminating dependency on third party manufacturers.

Enjoy the Ergonomic Features
Large mechanical mass of the linear vibration head coupled with the solid welded tubular steel frame construction eliminate machine failure due to process vibration and provides one of the quietest machines in the industry, reducing operator fatigue. Capacitive one hand cycle start in two locations for ease of process flow in plant.

Efficient Process Control with Advanced HMI Software
Programming capabilities for multiple sensors and pneumatic valves simplifies complex tooling set up. Built in logical control eliminates the need of PLC programming expert for changing simple standard machine logic. Unlimited weld recipes available for multiple part processing.

Consistent Part Geometry with sturdy mechanical features
Heaviest-in-class, one-piece flame cut bridge stops unwanted vibration at its source. Robust frame with numerous cross members to support dovetail slide system for table. Tubular steel table with 1” (25mm) thick Blanchard ground surface provides stable platform for lower tooling. Head to table repeatability (cycle to cycle) is under 0.001 mm.

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